PM665 3BDS005799R1 central excitation controller ABB

Date: Apr 29, 2025 Views: 898

　　Interface Module Carrier

　　The purpose of the submodule carrier is to carry communication interfaces. Each Advant Controller 160 can accommodate one SC610 submodule carrier module. Note that an SC610 can only be operated with a PM640, a PM644, a non redundant PM645, a PM646, or with a PM645B, PM646, or PM665 in station redundancy.

　　Communication Interfaces

　　Communication interfaces are designed as modules or submodules. A submodule is a small board which fits into a slot on the submodule carrier, SC610. Modules can be exchanged while the system is running. New modules can also be inserted live. Every unit has a red LED to indicate fault.

　　CI532V01: RCOM/RCOM+ communication. Each interface holds two buses.

　　CI532V02 :MODBUS communication. Each interface holds two buses.

　　CI532V03: Siemens 3964(R) communication. Each interface holds two buses.

　　CI5901:SERCOS interface.

　　CI626: Advant Fieldbus 100, coaxial cable.

　　CI627: Advant Fieldbus 100, twisted pair cable.

　　CI630：Advant Fieldbus 100, coaxial cable, redundant coupling with 2 interface modules.

　　CI631：Advant Fieldbus 100, twisted pair cable, redundant coupling with 2 interface modules.

　　CI6801：Interbus S.

　　Subrack

　　The 10-position controller subrack, RF616, is the primary subrack of an Advant Controller 160. It provides dedicated positions for Processor Modules, communication and bus extender modules.

　　There is a two-digit thumb wheel switch for setting the station address. The individual module address is given by its position in the subrack.

　　The bus connector links the controller subrack to an optional extension subrack via a bus cable (TK612).

　　The 10-position extension subrack, RF620, extends the number of I/O modules of a station.

　　The individual module address is given by its position in the subrack.

　　Cable Duct

　　The cable duct RC610 holds the process cables. It also provides 10 screw terminals for connecting the cable shields of process cables to ground.

　　Power Supply

　　Advant Controller 160 can be connected to the following types of primary supply:

　　• 120 V or 230 V a.c., 47 to 450 Hz, using the power supply module SA610.

　　• 110 V/125 V or 220 V/250 V d.c., using the power supply module SA610.

　　• 24 V d.c., direct supply to Advant Controller 160 from an external power supply.

　　The electronic circuits of the modules are fed by means of two redundant power rails. The 0 V level is connected to the metallic part of the subrack.

　　The use of the power supply module SA610 is recommended. SA610 is housed in the standard module enclosure and occupies one position in the subrack. SA610 provides reinforced primary voltage isolation, excellent EMI filtering and buffering of short (10 ms for 110 V d.c. input and 20 ms for 230 V a.c. input) primary voltage drop out. If one SA610 is not sufficient, two can be used in parallel within one subrack, i.e., up to four modules SA610 within one station (basic station or I/O station).

　　Advant Controller 160 can be powered from an external 24 V d.c. power source (i.e. without SA610). Special attention must be paid to grounding and noise level. An EMI filter must be used, and the negative pole of the supply be grounded in the metallic part of the subrack.

　　All available power supply solutions are listed in the reference guide.

　　Input/Output Hardware

　　S600 Local I/O

　　The S600 I/O system consists of I/O modules with typically 16 or 32 input or output channels, depending on the type of module. The I/O modules are placed in I/O stations which are built up by one or two I/O subracks. I/O modules can also be inserted into the controller subrack.

　　The general description of the I/O system is given within the Advant OCS Product Guide with the same chapter number.

　　The following chapter contains specific information for Advant Controller 160.

　　I/0 Station with Redundant Bus Extension

　　For Advant Controller 160 the I/O bus extension can be configured for redundancy with two CI615 interface modules and two extension bus lines. This configuration provides increased system reliability compared to non redundant I/O bus extension.

　　Each I/O station connected to both extension bus lines contains two bus extenders, CI610, which must be put in position 1 and 2.

　　CI610：Bus extender module for I/O station

　　CI615：Bus extender module for Basic Station

　　The maximum bus cable length of each bus line is 20 m (65 ft.).

　　(1) CI610 in I/0 station must be put in position 1 and 2

　　(2) Bus terminator TC610 required

　　(3) Built-in bus termination

　　(4) Total length of all TK610 used per bus line

　　The I/O stations may be mounted in the same or in adjacent cabinets. The stations must be connected to a common ground; the voltage difference at the ground terminals must be less than ± 2 volts.

　　The bus extension cable TK610 can be delivered in lengths of 2.5, 5 and 10 m (6.6, 16.4 and 32.8 ft.). The above figure shows the configuration with redundant bus extension.

　　The table below specifies the equipment used to build up I/O stations with redundant bus extensions.

　　Table 3-5. I/O units with Redundant Bus Extension

　　Subrack RF615, Cable duct RC610 and two Bus extenders CI610. ：I/O station with redundant bus extender.

　　Subrack RF620, Cable duct RC610, Bus cable TK612 and Power cable TK615.：I/O extension kit.

　　2× (Bus extenders CI615 for base station and Bus terminators TC610 for I/O extension bus).：2× I/O bus extension kit.

　　RC620：I/O Fan unit 24 V.

　　S800 Distributed I/O

　　The S800 I/O is a distributed I/O for Advant Controller 110, Advant Controller 160, and Advant Controller 450 via Advant Fieldbus 100. S800 I/O is also used as a directly connected I/O to Advant Controller 70.

　　The S800 I/O system consists of I/O modules with typically 4, 8 or 16 input or output channels, depending on the type of module.

　　The I/O station is connected to Advant Fieldbus 100 via a redundant or non redundant Fieldbus Communication Interface (FCI).

　　The S800 I/O System General Information and Installation User’s Guide gives more details about these modules. The S800 I/O Product Guide gives a first overview.

　　The following S800 I/O modules are supported:

　　Table 3-6. S800 I/O Modules Supported by Advant Controller 160

　　CI： CI810, CI820, CI830

　　AI: AI801, AI810, AI820, AI830, AI835

　　AO:AO801, AO810, AO820

　　DI:DI801, DI810, DI811, DI814, DI820, DI821, DI885

　　DO: DO801, DO810, DO814, DO815, DO820, DO821

　　Field Communication Hardware

　　Advant Fieldbus 100

　　Advant Fieldbus 100 (AF 100) is a high performance fieldbus which is used for communication between Advant Controllers and Advant Stations.

　　The general description is given within the Advant OCS Product Guide with the same chapter number.

　　Each Advant Controller 160 supports up to 4 independent AF 100 buses. The following chapter contains more specific information.

　　Communication Interfaces for Advant Controller 160

　　With Advant Controller 160 the following Communication Interfaces and modems can be used:

　　• CI630, CI626 and CI626V1 for coaxial cable.

　　• TC630 for conversion between coaxial and optical cable.

　　• TC513 for conversion between coaxial and twisted pair.

　　• CI631, CI627 for twisted pair cable.

　　• TC514 for conversion between twisted pair and optical cable.

　　• TC515 for repeating twisted pair to twisted pair.

　　NOTE

　　• Up to 4 independent Advant Fieldbus 100 can be connected. For increased availability, CI630 or CI631 can be used as redundant pairs (altogether 8 couplers).

　　• If CI630 and/or CI626 and/or CI631 and/or CI627 are used, media redundancy is fully supported.

　　• If CI626 is used: Coaxial media redundancy only is supported, with restrictions in cable length difference between the two redundant cables. With optical bus cable, only one physical bus line is possible.

　　CI630 and CI631 supervise if each Data Set to be sent via Advant Fieldbus 100 is cyclically updated by the Processor Modules. In case of missing update CI630, CI631 stops sending the respective Data Sets which is automatically detected by each receiving node.

　　Supported Configurations

　　Advant Controller 160 supports the following Advant Fieldbus 100 configurations:

　　• Communication with Advant Controller 70, 110, 160, 450, SattGraph 5000, AdvaSoft 2.0 Operator Station with OPC Server (Figure 3-5 to Figure 3-7).

　　• Coaxial, twisted pair and optical bus cables (Figure 3-5 to Figure 3-7).

　　• Redundant bus cables (Figure 3-5 to Figure 3-7).

　　• Redundant Communication Interfaces to Advant Fieldbus 100 (Figure 3-5).

　　• Second Advant Fieldbus 100 with redundant Communication Interface to communicate with S800 I/O stations and subordinate Advant Controller 70, 110 or 160 (Figure 3-7).

　　When redundant media are used, redundancy must be maintained through the whole bus; this comprises bus lines as well as connections of nodes to the bus.

　　PROFIBUS-DP

　　PROFIBUS is a high performance fieldbus which is used for communication between Advant Controllers and PROFIBUS slaves (PROFIBUS DPMs, Distributed Peripheral Modules). Therefore the PROFIBUS variation PROFIBUS-DP (Decentralized Periphery) is used.

　　The PROFIBUS-DP interface in Advant Controller 160 allows to connect PROFIBUS slaves. It conforms with the PROFIBUS-DP standard EN 50170 and a subset of the extensions known as PROFIBUS-DPV1.

　　Communication Interface for Advant Controller 160

　　Traffic on a PROFIBUS link is controlled by a master station. Direct communication is possible only between the master and the slaves.

　　In Advant Controller 160, the Communication Interface within Processor Module PM644 is a PROFIBUS-DP master class 1.

　　S800 I/O and ACS600 Standard Drives can be connected to Advant Controller 160 using the Communication Interface CI830 which acts as PROFIBUS-DP slave.

　　Dimensioning

　　In Advant Controller 160, PROFIBUS can be configured as follows:

　　• Communication with up to 125 PROFIBUS-DP slaves per PROFIBUS, via twisted pair bus cables according to EN 50170 (Figure 3-8).

　　• Up to 32 devices (master or DPMs or repeaters) per cable segment.

　　• Cable segment length up to 1,200 m.

　　• Up to 244/244 input/output bytes process data per PROFIBUS slave.

　　• Up to 236 input diagnostic data bytes per PROFIBUS slave.

　　• Transmission speed from 9,600 Baud up to 12 MBaud.

　　• Up to 6 Processor Modules PM644 can be used in an Advant Controller 160.

　　• It is recommended to use only certified PROFIBUS-DP slaves

　　PROFIBUS Configuration in Control Builder A

　　A PROFIBUS-DP configuration consists of two parts:

　　6. The standardized part of PROFIBUS-DP master implemented by the Processor Module (PM644) with the integrated PROFIBUS-DP interface

　　7. The variable part of PROFIBUS slaves implemented by different vendors. The latter are described by their GSD file.

　　In Control Builder A

　　• The PROFIBUS-DP master and the PROFIBUS-DP slave devices as types are represented by DB element types.

　　• The PROFIBUS-DP master and the PROFIBUS-DP slave devices are represented by DB element instances.

　　When you are working with Control Builder A, the following tools and resources are available to produce a PROFIBUS-DP DB element library which reflects the actual PROFIBUS-DP slaves, modules, and signals as applicable:

　　• Model element library containing only the description of the PROFIBUS master and a compact slave, the later serving as template

　　• PROFIBUS Library Editor that allows to extend the model element library with the description of actual PROFIBUS slaves, modules, and signals.

　　The DB elements types created with the PROFIBUS Library Editor can be instantiated with the Function Chart Builder of your Advant Controller applications.

　　In the next figure the hierarchy of the DB elements is shown:

　　The Processor Module with PROFIBUS-DP interface is configured by an instance of DB element PM634/PM644.

　　The PROFIBUS-DP characteristics are configured by an instance of DB element PB.

　　The PROFIBUS-DP slaves are represented by instances of special DB elements for each slave. The station numbers are unique on a bus.

　　Modules of modular slaves are represented by instances of special DB elements for each module. The position numbers are unique within a slave.

　　Signals of modules are represented by automatically created instances of special DB elements (subordinates) for each signal type.

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