PCS6000 Power Distribution Cabinet Converter Service Tools CCA2 FR-Q-HX-UL 3BHE057277R0001

Date: Sept 11, 2025 Views: 4589

　　Converter service toolbox

　　Figure 3–1 Converter service toolbox

　　– Weight: 4 kg

　　– Length: 600 mm

　　– Width: 400 mm

　　– Height: 111 mm

　　The converter service toolbox contains the tools listed in Table . These tools are required for replacing components in the POU (IGCTs, diodes, capacitors and resistors).

　　Table 3–4 Converter service toolbox content (3BHB008753R0002)

　　Designation Order number

　　hex-key, 5 mm NB 307950P0513

　　hex-key, 3 mm NB 307950P0511

　　6HEX PIN INSERT 1/2” 12 mm WMN 400007P0212

　　Double fork key C 21x23 WM 420039P0023

　　Extension 1/2”-130 GMN 744036P0028

　　RATCHET 1/2Z GMN 744036P0043

　　Spreader tool 3BHE041414R0001

　　Table 3–4 Converter service toolbox content (3BHB008753R0002) (continued)

　　Designation Order number

　　Spreader jaw 1 3BHE041418R0001

　　Spreader jaw 2 3BHE041429R0001

　　Main pipe 3BHE041430R0001

　　Secondary pipe 3BHE041431R0001

　　Hex socked set screw M24x50 3BHL001192P0001

　　SCR-CYL-ISO4762-AM10X40-A2-70 NB 315840P0259

　　SSW-ISO4026-M8X25-A2-21H GMN 323232P6211

　　Double fork key C 12X13 WM 420039P0005

　　DG-key C18x20 3BHE009970R0001

　　6HEX PIN INSERT 1/2” 8 mm WMN 400007P1208

　　View briefcase A4 Q 101130P0021

　　Assembling jig HEFA415052

　　FADEC 3 - Semiconductor inspection tool 3BHE043725R0001

　　Hexagon key 8 (32x112) with ball head 3BHE055664R0002

　　Hexagon key 4 (22x80) with ball head 3BHE055664R0001

　　Screwdriver P-B 135 5 3BHE055712R0001

　　The spreading tool (see Fig. 3–2) is used to release the stacks containing semiconductors to allow replacement of semiconductors. See also section 10.6.3, Using the spreading tool, page 145.

　　The stabilizer plate (see Fig. 3–3) is used to stabilize the stacks containing semiconductors during replacement. See section 10.7.2, Releasing the stacks, page 179.

　　Figure 3–3 Stabilizer plate (part of converter service toolbox)

　　The FADEC 3 is a test device to find defective semiconductor in the stack. See chapter 9, Checking diodes, IGCTs and IPS, page 115 and the “PCS6000 user manual”, 3BHS600000 E40.

　　Figure 3–4 Semiconductor test device FADEC 3

　　Grounding kit

　　Figure 3–5 Grounding kit

　　– Weight: 15 kg

　　– Length: 1000 mm

　　– Width: 300 mm

　　– Height: 300 mm

　　The grounding kit comprises the grounding device with four ground connectors (made of 95 mm2 stranded copper wire with three 1 m long ends for phase connection and a 2 m long end for PE connection), a connection pole and a bag.

　　The grounding kit is used to ground the converter before any service or maintenance work on the converter is done.

　　Tube cutter

　　Figure 3–6 Tube cutter

　　– Weight: approximately 200 g

　　– Length: approximately 100 mm

　　– Width: approximately 100 mm

　　– Height: approximately 20 mm

　　The tube cutter is used to adjust the length of the water cooling tubes in the converter. The tool can cut tube diameters between 2 and 12 mm.

　　Instruction to connect tubes to Legris adapters

　　1. Cut the tube plane with the cutter. If the tube was already assembled, cut off the groove that was caused by the lock washer.

　　2. Insert the tube into the Legris adapter as far as it will go.

　　3. Make sure that there is no mechanical stress on the tube, especially not from sideways.

　　Polishing kit for fiber optics

　　The polishing kit for fiber optics is used to prepare and polish plastic fiber optical cables from Avago. These fiber optic cables are used in the converter for the control system.

　　Commissioning tools

　　The commissioning tools (according to Table 3–2) are intended for com-missioning of the PCS6000, but they are also used for service tasks.

　　RCI-Box XUD194 XU D194A 3BHC018137R0001

　　Figure 3–8 RCI-Box XU D194 with power cables and fiber optic cables

　　– Weight: approximately 2 kg

　　– Length: 275 mm

　　– Width: 136 mm

　　– Height: 101 mm

　　– Input: 24V DC

　　The RCI-Box (Remote Control Interface) XU D194 is used to transfer digital measurement signals from the main controller to an oscilloscope. This allows to monitor internal measurement signals in real-time without having to install any probes in the converter.

　　The digital internal signals are converted to analog signals and sent to the oscilloscope by the RCI-Box. The signals to be monitored can be freely selected in the PCS6000 HMI. A maximum of 8 channels can be monitored simultaneously with one RCI.Box.

　　PCS6000 HMI

　　The PCS6000 HMI is used for monitoring/controlling of the converter during commissioning and service. It will be installed locally on the IPC (Industrial PC) in the converter. Access is obtained remotely using the remote desktop protocol.

　　– Functionality of the PCS6000 HMI:

　　– Single line diagrams of converter status

　　– Main operational status values

　　– Alarm / fault viewer

　　– View / operate inputs and outputs signals

　　– Overview and control of converter state

　　– Usage of RCI-Box

　　– Online measurement data monitoring (option)

3BHS600000_E80_RevF_Service_Manual_PCS6000Product accessories(2)(2).pdf

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