The ABB weighing sensor is based on the magnetoelastic effect. It senses voltage through the magnetic changes in the core material of the load cell to achieve high-precision force measurement. It is suitable for dynamic and static force measurement and can maintain high accuracy even in the case of uneven force distribution. Due to its rugged design and strong overload capacity, it can withstand vibration, shock and temperature changes in harsh industrial environments. It adopts a fully sealed structure and has good protection against water, oil and harmful gases.
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PFVL141R 3BSE025344R0101 Other names:
Rectangular load cell PFVL141R 3BSE025344R0101
PFVL141R 3BSE025344R0101 circular load cell
MILLMATE rolling force sensor PFVL141R 3BSE025344R0101
PFVL141R 3BSE025344R0101 roll force load cell
Rolling force load cell PFVL141R 3BSE025344R0101
Basic parameters
Model: PFVL141R 3BSE025344R0101
Manufacturer: ABB
Rated force range: 0.1 MN to 1.6 MN (10 tons to 160 tons)
Shape: Ring (suitable for measuring axial force)
Core material: Magnetoelastic plate (based on Pressductor® technology)
Installation method: Suitable for installation between the rolling mill screw nut and the rolling mill frame, usually used in pairs (one at each end of each roller)
Performance
characteristics
High-precision measurement: Based on the magnetoelastic effect, the voltage is induced by the magnetic change of the core material of the load cell to achieve high-precision force measurement. It is suitable for dynamic and static force measurement and can maintain high accuracy even in the case of uneven force distribution.
High reliability: Rugged design, strong overload capacity, able to withstand vibration, shock and temperature changes in harsh industrial environments, fully sealed structure, good protection against water, oil and harmful gases.
High stability: Good long-term stability, suitable for industrial scenarios that require long-term continuous operation, strong anti-interference ability, and reduce the impact of external electromagnetic fields on measurement results.
Flexible installation: The ring design is suitable for installation on the shaft to measure the axial force. The installation height is small and suitable for occasions with limited space. The PFVL141R 3BSE025344R0101 model has a small installation height and is suitable for occasions with small available space in the measurement direction.
Technical
advantages and innovations
Pressductor® technology: Based on the magnetoelastic effect, the voltage is induced by the magnetic change of the core material of the load cell to achieve high-precision force measurement, without contact measurement, reducing wear and extending service life.
High overload capacity: The design of magnetoelastic materials enables the sensor to have an overload capacity of up to 700%, far exceeding similar products.
Fast response: High sensitivity and fast response time, suitable for dynamic force measurement scenarios.
Low maintenance requirements: No moving parts, reduced wear and maintenance requirements, and reduced life cycle costs.
Application
scenarios
Rolling mill force measurement: Installed between the rolling mill screw nut and the rolling mill frame, measuring the rolling force to ensure the stability of the rolling process and product quality.
Pipeline and pipe mill: Used for the installation of metal pipe extrusion and pipe straightening machines to measure extrusion force and straightening force.
Flat rolling mill: Suitable for flat rolling mills with smaller rolling forces, measuring rolling forces of smaller sizes for hot or cold rolling.
Other industrial applications: Suitable for other industrial scenarios that require high-precision force measurement, such as presses, hydraulic presses, etc.
Differences
from other similar products
Technical principle: Based on the magnetoelastic effect, while similar products are mostly based on strain gauge technology, magnetoelastic technology has higher reliability and anti-interference ability.
Overload capacity: PFVL141R 3BSE025344R0101 has an overload capacity of up to 700%, far exceeding the overload capacity of similar products.
Installation height: The PFVL141R 3BSE025344R0101 model has a small installation height, which is suitable for occasions with limited space, which similar products may not meet.
Long-term stability: The design of magnetoelastic materials makes the sensor have better long-term stability and reduces calibration and maintenance requirements.
Technical
documents and instructions for use
Technical documents:
ABB provides detailed product manuals, including technical parameters, installation guides, maintenance instructions, etc.
The documents can be downloaded from the ABB official website or contact ABB sales representatives to obtain them.
Instructions for use:
Before installation, ensure that the installation surface is flat and clean to avoid vibration and impact.
When connecting the cable, pay attention to waterproofing, oil-proofing, and electromagnetic interference.
Regularly check the sensor's fasteners and connecting cables to ensure that they are not loose or damaged.
Installation guide:
Install the sensor on the shaft and ensure that the axial force passes through the center of the sensor.
Use special tools to tighten the sensor to avoid over-tightening or over-loosening.
After installation, perform calibration to ensure measurement accuracy.
Reliability
and stability
Reliability:
ABB PFVL141R 3BSE025344R0101 has been rigorously tested and meets international standards (such as IEC, ISO, etc.).
Excellent performance in harsh industrial environments such as metallurgy and chemical industry with low failure rate.
Stability:
After long-term use, the measurement accuracy changes little and no frequent calibration is required.
The temperature compensation function ensures high accuracy in different temperature environments.
Actual application performance:
It is widely used in many steel mills and pipeline plants around the world, with good user feedback.
Help users improve production efficiency, reduce scrap rate and reduce maintenance costs.
Summary
PFVL141R 3BSE025344R0101 ring load cell has shown significant advantages in rolling mill force measurement, pipe processing and other fields with its high precision, compact design, high reliability and Pressductor® magnetoelastic technology. Its spatial adaptability and long-term stability are particularly suitable for industrial scenarios with limited space for equipment modification or long-term continuous operation. Through seamless integration with ABB Millmate control system, users can achieve full process automation control and significantly improve production efficiency and product quality.
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